Design of the Technological Environment for an Explosives Processing Plant

Abstract

The design of industrial facilities that process explosive materials is a complex engineering and
safety task that requires an integrated approach to technological processes, facility layout, and
protective measures. The aim of this study is to analyse the technological and safety design of
facilities in the explosives industry using a risk-based approach, with particular emphasis on spatial layout, protective systems, and risk mitigation solutions that ensure safe operation.
During the study, a comparative analysis was conducted of the relevant domestic regulatory
framework as well as international explosion safety standards and recommendations (particularly the IATG, AASTP, and DGUV guidelines), supplemented by the application of risk assessment methods – such as the worst-case scenario approach and qualitative and quantitative analysis procedures. The results highlight that the foundation of safe facility design is the “safety by
design” approach, the minimisation of exposure, and the consistent application of defence-indepth
systems. The coordination of technological processes and architectural design, the proper
separation of hazardous and inert zones, and the correct determination of safety distances and
explosion protection solutions significantly reduce accident risks and their consequences.